Switched Reluctance Motor (SRM) Development at CSD

Innovating sustainable and cost-effective alternatives for electric vehicles

Switched Reluctance Motor

Switched Reluctance Motor (SRM) Development

The Centre for System Design (CSD) at NITK Surathkal is actively engaged in the research and development of Switched Reluctance Motors (SRMs) as a sustainable and cost-effective alternative to traditional BLDC motors for electric vehicles (EVs). This project aims to address the high costs associated with permanent magnet (PM)-based motors by developing innovative SRM solutions that are robust, fault-tolerant, and magnet-free.

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SRM Design and Prototyping

Inner Rotor Standard SRM

Inner Rotor Standard SRM (2 kW)

Designed for E-Rickshaw applications, this motor leverages rugged and reliable SRM technology to enhance the durability and performance of small commercial EVs.

Outer Rotor Hub Motor

Outer Rotor Hub Motor (0.5 kW)

Targeted for E-bicycles, this lightweight and compact hub motor offers efficient and cost-effective mobility solutions.

SRM Controller Design

CSD has developed controllers capable of driving motors up to 600V and 40A. These controllers are designed in-house to be modular and cost-effective, utilizing industrial IGBT modules and novel configurations to meet the needs of four-phase motors.

  • Modular and cost-effective design
  • Industrial IGBT modules
  • Adaptable to different motor requirements
  • Expertise in MCUs, DSPs (STM, TI), and FPGA-based solutions

Control Algorithms and Sensor Integration

Control Algorithms

  • Hysteresis Current Control
  • Voltage PWM
  • Soft and Hard Chopping Algorithms
  • FPGA controllers for precision and versatility
  • MCUs and DSPs from STM and Texas Instruments

Sensor Integration

The team has experimented with diverse rotor position sensors (hall effect, IR, magnetic rotary) and integrated current sensors to refine motor control and enhance performance.

Key Features:

  • Multiple sensor types supported
  • Enhanced motor control precision
  • Improved overall performance

SRM Testing Facilities

  • Eddy Current Dynamometer

    For motor loading

  • Torque Sensors and Encoders

    For accurate torque and speed measurements

  • Oscilloscopes and Thermal Imagers

    For comprehensive performance analysis

SRM Project Details

SRM Motor Illustration

Project Overview

Our SRM (Switched Reluctance Motor) project aims to develop an alternative to BLDC motors for Electric Vehicles, supporting the 'Atmanirbhar Bharat' initiative. We're focusing on applications for 2-Wheeler and 3-Wheeler EVs, utilizing advanced software and partnering with industry leaders.

Cutting-edge Motor Technology

Project Cost: ₹16.98 Crores

Funding Agency: Ministry of Heavy Industries

Industrial Partner: Aditya Auto Pvt Ltd., Bangalore

Software Used: Electromagnetic Finite Element Analysis, MATLAB, and CAD

Project Status: Completed

Outcome: Two prototype SRMs (for E-Rickshaw and E-Cycle) fabricated and tested, with a controller developed

Future Scope: Implementation of SRM technology at the vehicle level, paving the way for more efficient and cost-effective electric vehicles in India.

Our Team

Sandesh Bhaktha

Project Lead

Dr. John Doe has over 15 years of experience in electric motor design and leads our SRM project.

Neil Jose

Senior Engineer

Jane specializes in electromagnetic analysis and optimization of SRM designs.

Sarath kannan

Software Developer

Mike develops the control software for our SRM prototypes and simulations.

Sumitra

Research Associate

Emily focuses on improving the efficiency and performance of our SRM designs.